Product Overview:
KGX-PI deviation switch is a safety protection device designed specifically for conveyor belt systems, mainly used to monitor the deviation status of the conveyor belt and prevent equipment damage or production accidents caused by the conveyor belt deviating from the normal track. This device can automatically issue warning signals or stop commands when the conveyor belt deviates, thereby protecting the safety of the equipment. This product is particularly suitable for harsh industrial environments such as mining, metallurgy, cement, chemical, and ports.
Product features:
- high sensitivityThe KGX-PI deviation switch, through precise mechanical design, can detect and trigger an alarm in a timely manner when the conveyor belt deviates slightly.
- Strong durabilityThe equipment casing is made of corrosion-resistant materials, with waterproof, dustproof, and impact resistant characteristics, suitable for harsh working environments.
- Multi level alarm and shutdown functionWhen the deviation reaches the set threshold, the equipment will automatically trigger different levels of alarm signals, and in severe cases, it will shut down directly.
- Easy to installCompact structural design, easy to install and adjust quickly, compatible with various conveyor belt systems.
- Easy to maintainThe equipment runs stably and is easy to maintain, requiring only regular cleaning and testing.
Technical parameters:
- Model: KGX-PI
- Working voltage: AC 220V/DC 24V
- Output form: Relay output
- Detection angle: 0 ° to 30 °
- Protection level: IP65
- Contact capacity: 10A/250VAC
- Working temperature: -20 ℃ to+80 ℃
- Shell material: corrosion-resistant aluminum alloy or stainless steel
- Installation method: fixed bracket type
- Alarm mode: Sound and light alarm or linkage with control system
working principle:
The KGX-PI deviation switch is installed on both sides of the conveyor belt to monitor the operation of the conveyor belt in real time. When the conveyor belt deviates and exceeds the set angle, the detection roller of the equipment will shift, triggering the internal micro switch and issuing an alarm signal. In severe cases, the sensor can directly link the system to shut down, avoiding damage to the conveyor belt and material spillage.
Application areas:
- Mining and coal industrySafety monitoring of conveyor belts used for transporting bulk materials such as ore and coal to avoid material loss caused by deviation.
- Ports and docksDuring the loading, unloading, and transportation of goods, ensure the stable operation of the conveyor belt to prevent material spillage caused by deviation.
- Metallurgical and chemical industriesEnsure the safety and reliability of the conveying system in high temperature and high pressure environments.
- cement plantWhen monitoring the transportation of bulk raw materials such as cement and sand, prevent the conveyor belt from deviating and affecting production.
Installation and maintenance:
- Installation locationKGX-PI should be installed at key positions where the conveyor belt is prone to deviation, usually at turns, uphill sections, or near the drive drum.
- Installation methodFix the deviation switch on both sides of the conveyor belt through the bracket, adjust the roller to maintain slight contact with the surface of the conveyor belt, and ensure that the equipment can detect the deviation situation normally.
- Maintenance suggestionsRegularly check the operation status of the equipment, clean the dust and debris on the surface of the rollers, and ensure sensitivity. A comprehensive inspection should be conducted annually, including electrical connections and contact status, to ensure the normal operation of the equipment.
matters needing attention:
- During installation, please ensure that the contact angle between the detection roller and the conveyor belt is appropriate to ensure the accuracy of the detection.
- The equipment should avoid prolonged exposure to extreme weather conditions, such as strong sunlight or continuous rain, to extend its service life.
- Regularly test the alarm and shutdown functions of the equipment to ensure normal operation in emergency situations.
Summary of advantages:
- high sensitivityThe KGX-PI deviation switch can monitor the running status of the conveyor belt in real time and issue timely alarms to ensure system safety.
- MultifunctionalityThe equipment not only can issue warnings, but also has a linked shutdown function to ensure that the conveying system can quickly stop in case of serious faults.
- Strong durabilityUsing high-strength shell materials, it can work stably for a long time in extreme environments and is suitable for various industrial fields.
- High cost-effectivenessBy promptly preventing equipment damage caused by deviation, reducing maintenance and downtime, and significantly reducing production costs.
Conclusion:
The deviation switch KGX-PI, with its high sensitivity, durability, and multifunctional alarm mechanism, is an important equipment to ensure the safe operation of the conveying system. Its application can significantly improve the safety and efficiency of industrial production lines, and reduce economic losses caused by conveyor belt deviation. This product is particularly suitable for heavy industrial applications that require long-term stable operation, such as mining, metallurgy, cement, chemical and other industries.
Related Q&A FAQs:
1. What is the working principle of the deviation switch KGX-PI?
The KGX-PI deviation switch is installed on both sides of the conveyor belt to monitor the deviation of the conveyor belt in real time. When the conveyor belt deviates and exceeds the set angle (usually 0 ° to 30 °), the detection roller of the equipment will trigger the internal micro switch along with the deviation of the conveyor belt, issuing an alarm signal or automatically stopping the machine. This mechanism effectively avoids equipment damage or safety accidents caused by the conveyor belt deviating from the track.
2. What industrial environments is the deviation switch KGX-PI suitable for?
The KGX-PI deviation switch is suitable for various harsh industrial environments, especially in mining, coal, metallurgy, cement, chemical, and port applications. It can monitor the deviation of the conveyor belt system, prevent accidents caused by deviation, and is particularly suitable for environments with dense material transportation and high equipment requirements, such as the transportation of ores, coal, sand and gravel, and chemicals.
3. What are the maintenance tasks for the deviation switch KGX-PI?
The maintenance of KGX-PI deviation switch mainly includes regular cleaning and inspection. Regularly clean the dust and debris on the inspection roller to ensure its flexible rotation. At the same time, check the electrical connections and contact status of the equipment to ensure that the alarm and shutdown functions are functioning properly. It is recommended to conduct a comprehensive inspection once a year to ensure the long-term stability and testing accuracy of the equipment.
