Deviation Switch MAP-J2-TG Product Description

Product Overview:
MAP-J2-TG deviation switch is a high-performance belt conveyor protection device designed to detect and prevent equipment damage caused by deviation during the operation of the belt conveyor. This product can monitor the deviation status of the belt in real time. Once the belt deviates from its normal operating trajectory, MAP-J2-TG will automatically issue an alarm signal or trigger the conveyor's shutdown protection in case of severe deviation. This device has been widely used in fields such as coal mining, metallurgy, chemical engineering, and electricity.

working principle:
The MAP-J2-TG deviation switch detects the running status of the conveyor belt through swing arms installed on both sides of the belt. When the belt deviates, the swing arm is compressed by the belt, causing an angle deviation. When the angle reaches the preset value, the internal micro switch is triggered and outputs an alarm or shutdown signal. Equipment is usually equipped with two-level detection. When there is a slight deviation, an alarm signal will be issued, and when there is a severe deviation, a shutdown signal will be triggered to effectively protect the conveying equipment.

Product features:

1. Dual level protection:MAP-J2-TG provides dual stage angle detection, with the first stage used for mild offset alarm and the second stage used for severe offset shutdown to ensure equipment safety.
2. High strength shell:Adopting durable aluminum alloy or stainless steel shell, it can be used for a long time in harsh industrial environments, with anti-corrosion and impact resistance.
3. High protection level:It has an IP65 protection level, which can prevent dust and water from entering and adapt to various harsh working conditions.
4. High sensitivity:The swing arm design is sensitive and can quickly respond to small belt deviations, providing timely alarm and shutdown protection.
5. Strong adaptability:Suitable for conveyor belt systems of different types and widths, it can be flexibly applied in various industrial scenarios.

Technical parameters:

• Supply voltage:AC 220V/380V (customizable)
• Action angle:10 ° (alarm angle), 30 ° (shutdown angle)
• Contact capacity:AC 380V / 5A
• Protection level:IP65
• Working temperature: -25℃ ~ +75℃
• Shell material:Aluminum alloy or stainless steel (optional)
• Installation method:Installed on the support of the conveyor, both sides can be installed
• Output format:Normally open or normally closed contact output

Application scenarios:

• Coal mining industry:Real time monitoring of the deviation of coal mine conveyor belts to prevent belt damage and material leakage.
• Metallurgical industry:Used to monitor the belt deviation of the metal ore conveying system, ensuring the smooth operation of the metallurgical production process.
• Power industry:Protect the fuel delivery equipment of the power plant to avoid fuel delivery interruptions caused by belt deviation.
• Chemical industry:To prevent materials from scattering due to deviation during the material conveyor process in chemical plants, ensuring the safety and efficiency of the production process.

Installation and maintenance:

1. Installation steps:The MAP-J2-TG deviation switch should be fixed on both sides of the conveyor, and the swing arm should maintain a distance of 30-50 millimeters from the edge of the belt to ensure timely contact with the swing arm when the belt deviates.
2. Regular inspection:It is necessary to regularly check the flexibility of the swing arm and the triggering of the micro switch to ensure accurate switch action.
3. Cleaning and maintenance:Regularly clean the dust and debris around the switch to avoid dust accumulation affecting the sensitivity of the switch, and check whether the wire connectors are loose.

matters needing attention:

• During installation and use, it is necessary to ensure that the power supply voltage meets the product requirements and avoid overloading.
• Regularly maintain the contacts and connecting wires of the switch to prevent signal failure caused by wear or looseness.
• When used in harsh environments, it is necessary to strengthen the daily inspection and cleaning of equipment to ensure its normal operation.

Summary:
MAP-J2-TG deviation switch is an efficient and safe conveyor belt protection device that can accurately detect the deviation status of the belt and promptly issue alarm or shutdown signals to protect the safe operation of the equipment. Its sturdy casing design and highly sensitive detection mechanism make it widely used in various industrial settings, making it an ideal choice for ensuring stable operation of conveyor systems.

Related Q&A FAQs:

1. What is the alarm and shutdown angle of MAP-J2-TG deviation switch?

The MAP-J2-TG deviation switch has a dual level protection function, with an alarm angle of 10 °. When the belt shows mild deviation, an alarm signal is triggered. The shutdown angle is 30 °, and a shutdown signal is triggered when the belt deviates severely to prevent further damage to the conveying equipment.

2. In which environments is the MAP-J2-TG deviation switch suitable for use?

MAP-J2-TG has an IP65 protection level, is dustproof and waterproof, and is suitable for harsh industrial environments such as coal mines, metallurgy, chemical and power plants. Especially in high humidity and dusty environments, it can still work stably.

3. How to install and maintain the MAP-J2-TG deviation switch?

During installation, the swing arm of the deviation switch should be installed on both sides of the conveyor, with a distance of 30-50 millimeters from the edge of the belt. Regularly check the flexibility of the swing arm and contact status of the switch, and clean the surrounding dust and debris to ensure that the switch is working properly.