Product Overview
KPT1-10-30 deviation switch is a high-performance anti deviation protection device for conveyor belts, widely used in various belt conveyor systems to detect the deviation status of the conveyor belt in real time and ensure the safe and efficient operation of the conveying equipment. The design of this device combines high-precision detection capability and durability, making it suitable for industrial fields such as mining, metallurgy, chemical engineering, power, and ports.
Product Features
- High precision detectionAdopting advanced mechanical structure design, it can quickly respond when the conveyor belt deviates slightly.
- Adjustable action angleThe default action angle is 10 °, and the reset angle is 30 °. Users can adjust it flexibly according to their actual needs to ensure that the equipment matches the conveyor belt.
- Durable shell designMade of impact resistant and corrosion-resistant materials, suitable for harsh industrial environments.
- High protection levelThe protection level reaches IP65, dustproof and waterproof, and can be used for a long time in dusty and humid environments.
- Automatic reset functionAfter the conveyor belt returns to its normal position, the equipment automatically resets, reducing manual intervention and improving equipment operating efficiency.
technical parameter
- modelKPT1-10-30
- Action angle: 10 ° (adjustable)
- Reset angle：30°
- contact rating：AC 380V 5A
- Protection level：IP65
- working temperature-25 ℃ to+60 ℃
- texture of materialCast aluminum or stainless steel casing
- Installation methodFixed installation on both sides of the conveyor belt
- weightApproximately 3.5kg
working principle
The KPT1-10-30 deviation switch is installed on both sides of the conveyor belt to monitor the deviation of the conveyor belt in real time. When the conveyor belt deviates from the normal running track and reaches the set 10 °, the detection rod will trigger an internal switch and send a signal to the control system for alarm or shutdown processing. After the conveyor belt returns to its normal trajectory, the device will automatically reset without manual operation, ensuring the continuous operation of the conveyor system.
application area
- Mining industryUsed to monitor the deviation of the ore conveyor belt and prevent damage to the conveying equipment.
- Chemical industryUse in highly corrosive environments to ensure the safe operation of the conveyor belt.
- Power industryMonitor the status of the coal conveyor belt to prevent production interruption caused by deviation.
- Ports and docksUsed in bulk cargo conveyor belt systems to ensure safe transportation of goods.
Installation and Debugging
- Installation locationIt is recommended to install it in key areas on both sides of the conveyor belt, especially in areas that are prone to deviation, such as turning and loading points.
- Electrical wiringAccording to the electrical wiring diagram, connect the switch to the conveyor belt control system to ensure that the signal can be transmitted to the control room or related equipment in a timely manner.
- Debugging stepsBy manually offsetting the conveyor belt, test the response of the deviation switch to ensure that it can be accurately triggered within the set angle range.
Maintenance and upkeep
- Regular inspectionIt is recommended to regularly check the wear of the detection rod and internal structure to ensure that the sensitivity of the equipment is not affected during operation.
- Cleaning treatmentKeep the switch surface and roller area clean to avoid dust or debris affecting detection accuracy.
- Lubrication and maintenanceRegularly lubricate the moving parts to maintain their flexibility and extend the service life of the equipment.
matters needing attention
- During installation, ensure that the switch is firmly installed to avoid affecting the equipment detection effect due to conveyor belt vibration.
- When the equipment malfunctions, replace damaged parts in a timely manner to ensure the continuous and normal operation of the conveying system.
conclusion
The KPT1-10-30 deviation switch, with its high-precision detection, sturdy and durable structure, and adjustable action angle, has become an indispensable and important protective device for industrial conveying equipment. Whether in mining, ports, chemical, power and other fields, KPT1-10-30 can ensure the safe and stable operation of the conveying system, reduce the risk of equipment damage, and improve production efficiency.
Related Q&A FAQs:
1. What industrial applications is the KPT1-10-30 deviation switch suitable for?
The KPT1-10-30 deviation switch is suitable for various industrial conveyor belt systems, especially in complex and dusty environments such as mining, metallurgy, chemical, and power, to ensure timely signal or automatic shutdown when the conveyor belt deviates.
2. Can the action and reset angle of the deviation switch be adjusted?
Yes, the action angle of KPT1-10-30 is 10 ° and the reset angle is 30 °, and both angles can be adjusted according to specific application requirements to adapt to different working environments and operational requirements.
3. Is the device suitable for use in outdoor environments?
KPT1-10-30 has a protection level of IP65, which can prevent dust and water, making it very suitable for use outdoors or in other harsh environments, such as humid and dusty situations, ensuring long-term stable operation of the equipment.
