Deviation Switch XLZS-I Product Description

Product Overview:

XLZS-I deviation switch is a safety protection device designed specifically for conveyor belt systems, mainly used to monitor the deviation status of conveyor belts and prevent equipment damage or production accidents caused by conveyor belt deviation. This device can promptly issue an alarm and trigger a shutdown mechanism when the conveyor belt deviates, ensuring the normal operation and safety of the conveyor system. It is widely used in industries such as mining, metallurgy, power, cement, and chemical.

Product features:

1. High precision monitoringThe XLZS-I deviation switch adopts a high-sensitivity detection mechanism, which can accurately detect the deviation of the conveyor belt, timely warn and take protective measures.
2. durableThe equipment casing is made of high-strength and corrosion-resistant materials, which can cope with harsh working environments and have waterproof, dustproof, impact resistant and other characteristics.
3. Dual level alarm functionThis device has multi-level alarm function. When the conveyor belt deviates slightly, it sends out a warning signal. When it deviates severely, it stops immediately to prevent accidents from happening.
4. Easy to installCompact structural design, easy installation and debugging, suitable for various conveyor belt systems, no need for complex maintenance.
5. Strong adaptabilityIt can be widely used in various harsh environments, especially suitable for use in situations with high temperature, high humidity, and high dust.

Technical parameters:

• Model: XLZS-I
• Power supply voltage: AC 220V/DC 24V
• Output form: Relay output
• Detection angle: 0 ° to 20 °
• Protection level: IP65
• Contact capacity: 10A/250VAC
• Working temperature: -25 ℃ to+80 ℃
• Shell material: cast aluminum alloy or stainless steel
• Installation method: fixed bracket type
• Alarm method: sound and light alarm or system linkage shutdown

working principle:

The XLZS-I deviation switch is installed on both sides of the conveyor belt to detect the deviation of the conveyor belt in real time. When the deviation angle of the conveyor belt exceeds the preset threshold, the detection roller of the equipment will deviate with the conveyor belt and trigger the internal micro switch, issuing an alarm signal, and even stopping the conveyor system through the control system to ensure its safety.

Application areas:

1. Mining industryDuring the transportation of materials such as ore and coal, measures should be taken to prevent material spillage and equipment damage caused by conveyor belt deviation.
2. Cement industrySuitable for deviation monitoring of raw material conveying systems such as cement, lime, sand and gravel, ensuring continuous and stable operation of the production line.
3. Metallurgical industryTo prevent damage to equipment caused by conveyor belt deviation in high-temperature and high-pressure metallurgical production.
4. Chemical industryDuring the transportation of chemical products, ensure the normal operation of the conveyor belt and avoid the danger caused by material spillage.

Installation and maintenance:

• Installation locationIt is recommended to install the XLZS-I deviation switch at key positions on the conveyor belt, such as corners, uphill and downhill sections, and near the drive drum where deviation is prone to occur.
• Installation methodFix the deviation switch on both sides of the conveyor belt through a bracket to ensure that the detection roller is in proper contact with the conveyor belt and can monitor the deviation situation in a timely manner.
• Maintenance and upkeepRegularly clean the rollers and surrounding debris to ensure the flexible operation of the detection rollers. Check the electrical connections to ensure proper operation of the equipment. Conduct a comprehensive inspection once a year to ensure good equipment performance.

matters needing attention:

1. During equipment installationThe contact angle between the roller and the conveyor belt needs to be adjusted to avoid being too loose or too tight, in order to ensure the sensitivity of the detection.
2. Regular inspectionThe alarm function and shutdown linkage system of the equipment ensure that protective measures can be taken in a timely manner when the conveyor belt deviates.
3. work environmentIn harsh environments, it is necessary to regularly clean the equipment to prevent dust, moisture, and other factors from affecting its normal operation.

Summary of advantages:

• High sensitivity detectionThe XLZS-I deviation switch can monitor the deviation status of the conveyor belt in real time, ensuring timely warning and taking protective measures.
• Durable and reliableAdopting waterproof and dustproof design to ensure stable operation of the equipment even in harsh environments, suitable for industrial applications.
• Easy installation and maintenanceCompact structure, simple design, easy installation and debugging, simple daily maintenance, greatly reducing operating costs.

Conclusion:

XLZS-I deviation switch is an essential safety monitoring device in conveying systems due to its high efficiency and stable performance. By real-time monitoring and rapid response mechanism of the conveyor belt, the safety of the production system is ensured, equipment damage and production downtime are reduced, making it particularly suitable for use in industries such as mining, metallurgy, cement, and chemical.

Related Q&A FAQs:

1. What is the working principle of XLZS-I deviation switch?

The XLZS-I deviation switch is installed on both sides of the conveyor belt to monitor the running status of the conveyor belt in real time. When the deviation angle of the conveyor belt exceeds the set threshold, the detection roller will deviate accordingly, triggering the internal micro switch to issue an alarm signal or automatically stop the machine. This mechanism effectively prevents equipment damage and safety hazards caused by the conveyor belt deviating from the track.

2. What industries is XLZS-I deviation switch suitable for?

XLZS-I deviation switch is widely used in industries such as mining, metallurgy, cement, chemical, and power, especially in situations where material transportation is intensive. It can effectively monitor the deviation status of the conveyor belt, ensure the safe operation of the equipment, and avoid accidents caused by deviation.

3. How to maintain XLZS-I deviation switch?

The maintenance of XLZS-I deviation switch includes regular cleaning and inspection of the roller and surrounding environment to ensure flexibility. At the same time, electrical connections and contact status should be regularly checked to ensure that alarm and shutdown functions are functioning properly. It is recommended to conduct a comprehensive inspection once a year to ensure the stability and performance of the equipment.