Deviation switch KBPP2 product description

Product Overview

KBPP2 deviation switch is a safety protection device used in conveyor belt systems, specifically designed to monitor the deviation of conveyor belts. When the conveyor belt deviates, KBPP2 can quickly issue an alarm signal or stop the operation of the conveyor system to prevent equipment failure or safety accidents caused by deviation. This product has high sensitivity, durability, and the ability to adapt to complex environments, and is widely used in industries such as mining, steel, power, and chemical.

Product Features

1. High precision monitoringKBPP2 uses high-sensitivity sensors to accurately detect the deviation status of the conveyor belt in real time, ensuring the normal operation of the equipment.
2. Sturdy structureThe equipment casing is made of corrosion-resistant high-quality materials, which can resist corrosion and wear under harsh working conditions and extend its service life.
3. High protection levelHas IP65 protection level, suitable for various working environments, and can prevent dust and water.
4. Quick responseWhen the conveyor belt deviates from the set angle, KBPP2 can immediately issue an alarm signal or control the conveyor system to stop, preventing accidents from occurring.
5. Flexible adjustmentThe detection angle and sensitivity can be adjusted according to the needs to meet the monitoring requirements of different conveyor belt systems.

technical parameter

• model: KBPP2
• working voltage: AC 220V / DC 24V
• Detection angle: 0-30 ° (adjustable)
• contact rating: AC 5A / DC 5A
• Protection level: IP65
• working temperature-25 ℃ to+70 ℃
• Shell materialAluminum alloy
• weight: 3.5kg

working principle

The KBPP2 deviation switch is installed on both sides of the conveyor belt. When the conveyor belt deviates due to malfunction or uneven load, the switch rod contacts the conveyor belt and deflects. At this point, the sensor inside the switch will trigger an electrical signal, immediately sounding an alarm or stopping the conveying equipment to ensure the safe operation of the entire conveying system.

application area

• miningSuitable for conveyor belt systems in coal mines, metal mines, etc., ensuring the safe and stable operation of belt conveyor equipment.
• Metallurgical industryUsed in the conveyor system of smelters and steel plants to prevent production accidents caused by conveyor belt deviation.
• Power industryUsed for coal and ash transportation systems in power plants to ensure the normal operation of conveyor belts.
• Chemical industrySuitable for material transportation in chemical production lines, avoiding material accumulation and deviation problems.

Installation and Debugging

1. Installation locationThe KBPP2 deviation switch should be installed at key positions on the conveyor belt, such as on both sides of the conveyor belt, to ensure effective monitoring of the operating status of the belt body.
2. Angle adjustmentAccording to the characteristics of the conveyor belt, the appropriate detection angle can be set through the device adjustment knob to ensure accurate response when the conveyor belt deviates.
3. Electrical wiringInstall according to the wiring diagram to ensure stable connection with the control system.
4. Debugging and runningAfter installation, debug and check the sensitivity and response speed of the equipment to ensure timely alarm when the conveyor belt deviates.

Maintenance and upkeep

1. Regular inspectionRegularly check the working status and sensitivity of the switch to ensure that the equipment can monitor the deviation situation normally.
2. Cleaning equipmentIn dusty work environments, the sensor part should be cleaned regularly to avoid dust affecting equipment performance.
3. Lubrication and maintenanceLubricate and maintain the rotating parts of the switch to reduce friction and extend the service life of the equipment.

matters needing attention

• Please ensure that the switch is securely fixed during installationTo avoid any impact on the equipment during the operation of the conveyor belt.
• Reasonable detection angles should be set according to different working conditionsTo ensure that the switch can accurately monitor the deviation of the conveyor belt.
• Avoid long-term use in high temperature or high humidity environmentsTo avoid affecting the service life of the equipment.

epilogue

The KBPP2 deviation switch provides effective safety protection for the conveying system due to its high sensitivity and durability. It can timely detect the deviation problem of conveyor belts, avoid production interruption and equipment damage, and has wide applications in multiple industries such as mining, metallurgy, chemical, and power.

Related Q&A FAQs:

1. What industries is the KBPP2 deviation switch suitable for?

KBPP2 deviation switch is widely used in industries such as mining, metallurgy, power, chemical, etc., especially suitable for deviation detection of conveyor belt systems, ensuring equipment and personnel safety.

2. How to adjust the detection sensitivity of KBPP2?

The detection sensitivity of KBPP2 can be adjusted by adjusting the knob on the device. Users can set appropriate detection angles and sensitivities based on the characteristics of the conveyor belt and actual work requirements.

3. What should be noted for the maintenance of KBPP2 deviation switch?

KBPP2 requires regular inspection and cleaning, especially in dusty environments. At the same time, regularly lubricating the rotating parts of the equipment can help extend its service life and ensure its stable operation.