Instructions for using XT-A-G2FY6 two-stage deviation switch product for cement plants

Product Overview:The XT-A-G2FY6 two-stage deviation switch is a high-performance deviation detection device designed specifically for cement plants, suitable for various types of belt conveyors. This device can detect the deviation of the conveyor belt and issue an alarm signal when abnormalities are detected, initiate corrective measures, and ensure the safe operation of the conveyor system.

Main features:

1. high sensitivityAccurately detect the deviation of the conveyor belt.
2. Two level alarmGenerate alarm signals based on the degree of deviation classification.
3. durableMade of high-strength materials to regulate harsh industrial environments.
4. Explosion proof designEquipped with explosion-proof function, suitable for high dust environments.
5. Easy to installReasonable structural design, easy installation and maintenance.

Technical parameters:

• working voltage：AC 220V / 380V
• Working current：5A
• Detection angle15 ° (first level), 30 ° (second level)
• working temperature: -25 ° C to+70 ° C
• Protection level：IP65
• Output formatRelay output

working principle:When the belt conveyor deviates during operation, the edge of the conveyor belt will touch the trigger rod or sensor of the switch, and the switch will trigger the corresponding alarm signal according to the deviation angle:

• First level alarmWhen the deviation angle reaches 15 °, the switch emits a first level alarm signal to remind the operator or activate a slight correction device.
• Second level alarmWhen the offset angle reaches 30 °, the switch emits a second level alarm signal, usually initiating shutdown or strong corrective measures.

Installation and Debugging:

1. Installation locationInstall the two-stage deviation switch of XT-A-G2FY6 line on the brackets on both sides of the conveyor belt to ensure that the sensor can accurately detect the deviation of the conveyor belt.
2. connectionAccording to the wiring diagram in the product manual, connect the switch correctly to the control system and ensure that the power supply voltage is 380V.
3. debuggingAfter installation, proceed with debugging. Manually simulate the deviation of the conveyor belt, check if the switch can accurately send out the first and second level signals and trigger the corresponding control measures.

Maintenance and upkeep:

1. Regular inspectionRegularly check the operation of the switch to ensure its sensitivity and reliability.
2. Cleaning and maintenanceClean the surface of the sensor to prevent dust and foreign objects from affecting detection accuracy.
3. functional testingRegularly conduct functional testing to ensure that the switch can function properly.

Safety precautions:

1. Electrical safetyDuring installation and maintenance, ensure that the power is disconnected to avoid the risk of electric shock.
2. Environmental requirementsAvoid installing switches in extreme environments such as high temperature, high humidity, or highly corrosive places to ensure their normal operation.

Troubleshooting:

1. The switch has no responseCheck if the power supply is functioning properly and ensure proper wiring.
2. Decreased sensitivityClean the sensor and check if there are any foreign objects affecting the detection.
3. Signal abnormalityCheck the relay and control system to ensure there is no damage.

For more detailed information or technical support, please refer to the product manual or contact the supplier.

Related Q&A FAQs:

1. How to install the XT-A-G2FY6 two-stage deviation switch to ensure optimal performance?

When installing the two-stage deviation switch of XT-A-G2FY6 line, it is necessary to ensure that the switch is installed on the brackets on both sides of the conveyor belt, with a suitable position to accurately detect the deviation of the conveyor belt. The wiring should be carried out according to the wiring diagram in the product manual, ensuring that the power supply voltage is 380V. After installation, debugging should be carried out to manually simulate the deviation of the conveyor belt, check whether the switch can accurately send signals and trigger corresponding control measures to ensure its normal operation and optimal performance.

2. How can the explosion-proof function of the XT-A-G2FY6 two-stage deviation switch ensure normal operation in high dust environments?

The XT-A-G2FY6 two-stage deviation switch has a professional explosion-proof design, with a protection level of IP65, which can effectively prevent dust and moisture from entering the interior. The explosion-proof shell is made of high-strength materials and can withstand various impacts and corrosion in high dust environments. In high dust environments, regularly clean the sensor surface to prevent dust accumulation and ensure switch sensitivity and normal operation.

3. How to regularly maintain the two-stage deviation switch of XT-A-G2FY6 line to extend its service life?

Regular maintenance of the XT-A-G2FY6 line two-stage deviation switch can help extend its service life. Firstly, check the operation of the switch periodically to ensure its sensitivity and reliability. Secondly, regularly clean the surface of the sensor to prevent dust and foreign objects from affecting the detection accuracy. Finally, perform functional testing to ensure that the switch is functioning properly. If any abnormalities are found, they should be checked and repaired in a timely manner to avoid equipment damage and production accidents.