Product Description of Deviation Switch KPT1-12-35

Product Overview

The deviation switch KPT1-12-35 is an important conveyor belt protection device, mainly used to detect the deviation of the conveyor belt from the track in the belt conveyor system. When the offset angle of the conveyor belt exceeds the set value, KPT1-12-35 will automatically issue a stop or alarm signal to prevent equipment damage or safety accidents. The device is designed to be sturdy, reliable in performance, and suitable for various industrial scenarios.

Product Features

1. High sensitivity detectionKPT1-12-35 can quickly respond when the conveyor belt deviates, accurately detect the deviation angle, and issue corresponding signals.
2. durableThe shell is made of corrosion-resistant and impact resistant materials, suitable for harsh environments such as mines, steel plants, etc.
3. High protection levelThe protection level reaches IP65, with excellent dustproof and waterproof performance, suitable for outdoor and dusty, high humidity environments.
4. Adjustable action angleThe default action angle is 12 °, and the reset angle is 35 °, which can be flexibly adjusted according to actual needs.
5. Easy to installThis product is designed to be compact, easy to install, and suitable for various types of belt conveyors.

technical parameter

• modelKPT1-12-35
• Action angle：12°
• Reset angle：35°
• contact rating：AC 220V 5A
• Protection level：IP65
• Supply voltage：AC/DC 24V、110V、220V（可选）
• ambient temperature-25 ℃ to+75 ℃
• texture of materialCast aluminum casing
• Installation methodFixed on both sides of the conveyor
• weightApproximately 2.8kg

working principle

The deviation switch KPT1-12-35 monitors the running status of the conveyor belt in real time through the roller. When the offset angle of the conveyor belt reaches 12 °, the roller senses the offset, triggers the internal micro switch, and sends a stop or alarm signal. When the conveyor belt returns to its normal position, the switch will automatically reset and resume normal operation when the offset angle is less than 35 °.

Application scenarios

KPT1-12-35 is suitable for conveyor belt systems in industries such as coal mining, metallurgy, chemical, steel, and power, especially in places where belt conveyors are prone to deviation or work in harsh environments. It can effectively prevent equipment failures and safety accidents caused by conveyor belt deviation, ensuring the normal operation of the production line.

Installation and Debugging

1. Installation locationIt is recommended to install KPT1-12-35 on both sides of the conveyor near the edge of the conveyor belt to ensure that the rollers can maintain appropriate contact with the conveyor belt.
2. Wiring requirementsSelect the correct power supply wiring according to voltage requirements to ensure a secure and reliable electrical connection.
3. Angle adjustmentAccording to actual application requirements, adjust the contact position between the roller and the conveyor belt to ensure that the switch can operate normally when the conveyor belt deviates by 12 °.
4. Debugging and testingAfter installation, conduct a motion test to ensure that the equipment can alarm or shut down in a timely manner when the deviation exceeds the set angle.

Maintenance and upkeep

1. Regular cleaningRegularly clean the dust on the rollers and lever arms to ensure their flexibility and prevent foreign objects from affecting the detection sensitivity.
2. Sensitivity checkRegularly test the sensitivity of the switch to ensure it can accurately detect the offset of the conveyor belt.
3. Electrical inspectionCheck the firmness of electrical wiring to prevent equipment misoperation or failure due to poor contact.
4. Mechanical maintenanceIf the roller is found to be worn, relevant components should be replaced in a timely manner to ensure long-term stable operation of the equipment.

epilogue

The KPT1-12-35 deviation switch is a conveyor belt protection device with superior performance and strong adaptability, which can effectively prevent safety hazards caused by conveyor belt deviation. Whether in harsh environments such as mines, metallurgy, or power plants, this equipment can provide reliable protection and ensure the stable operation of the conveyor belt system, making it an indispensable choice for ensuring production line safety.

Related Q&A FAQs:

1. What is the working principle of the deviation switch KPT1-12-35?

The deviation switch KPT1-12-35 monitors the deviation of the conveyor belt through the roller. When the deviation of the conveyor belt exceeds 12 °, the roller triggers the internal micro switch and sends out a stop or alarm signal. After the conveyor belt returns to normal, the switch will automatically reset when the offset angle is less than 35 °.

2. What industries is the KPT1-12-35 deviation switch suitable for?

KPT1-12-35 is widely used in conveyor belt systems in industries such as coal mining, metallurgy, steel, chemical, and power plants, especially in harsh working environments or situations where conveyor belts are prone to deviation, ensuring safe operation of equipment.

3. How to maintain the deviation switch KPT1-12-35?

Maintenance mainly includes regularly cleaning the dust and foreign objects on the rollers, checking the sensitivity of the switch operation, ensuring that the electrical wiring is firm and reliable, and replacing the rollers or mechanical components in a timely manner when they wear out to ensure the stable operation of the equipment.