1. Product Overview
The ATPP-100/ZB/22 deviation switch, which is resistant to strong acid and alkali corrosion, is a high-performance device designed specifically for harsh environments. It is mainly used to monitor and protect conveyor belt systems, ensuring their stable operation in strong acid and alkali corrosion environments. This deviation switch is made of corrosion-resistant materials and is suitable for deviation monitoring in highly corrosive environments such as chemical plants, metallurgy, and electricity. It can effectively prevent production accidents and equipment damage caused by deviation.
2. main features
- Resistant to strong acid-base corrosionUsing special corrosion-resistant materials and coatings, it can withstand corrosion in strong acidic and alkaline environments, ensuring long-term stable operation.
- high reliabilityPrecision design ensures high reliability under high loads and harsh environments. Suitable for harsh conditions such as high temperature, high humidity, and high dust.
- Dual level alarm systemIntegrated dual level alarm function, providing early warning and emergency protection. The first level alarm is used for minor deviation warning, and the second level alarm is used for severe deviation protection.
- Accurate adjustmentSupport sensitivity adjustment, users can accurately set alarm thresholds based on the actual operation of the conveyor belt.
- durableThe structure is sturdy and can withstand external impacts and mechanical wear, extending its service life.
3. technical parameter
- Corrosion resistance levelResistant to strong acid and alkali corrosion, in compliance with relevant industry standards
- alarm systemDual level alarm (warning and protection)
- working voltage: 24VDC/110VAC/220VAC (choose according to actual needs)
- contact rating：10A 250VAC / 10A 30VDC
- Working temperature range-20 ℃ to+60 ℃
- Protection levelIP65, dustproof and waterproof
- response time:<0.5 seconds
- Installation methodBracket type, supporting multi angle adjustment
4. application area
- Chemical industrySpecially suitable for monitoring conveyor belts in chemical plants, resisting acid and alkali corrosion, and ensuring the safe operation of production equipment.
- Metallurgical industrySuitable for high-temperature and high dust environments in metallurgical production to prevent production accidents caused by conveyor belt deviation.
- Power industryApplied in the coal transportation system of power plants to ensure the normal operation of conveyor belts and prevent risks caused by deviation.
- Mining industryEnsure the stability and safety of the conveyor belt system when used in harsh environments during ore transportation.
5. Operation and maintenance
- installChoose a suitable location for installation, ensuring that the sensor of the deviation switch is parallel to the conveyor belt. The equipment should be securely fixed and electrically connected according to the installation guidelines.
- adjustAccording to the actual operation of the conveyor belt, set the sensitivity by adjusting the knobs or screws on the equipment. Ensure that minor deviations can be detected during normal operation and promptly alert in case of severe deviations.
- testAfter installation and adjustment, conduct system testing to confirm the working status and alarm function of the equipment are normal. Fine tune the adjustment results as necessary to ensure optimal performance.
- maintainRegularly check the operating status of the equipment and clean the dirt on the surfaces of sensors and switches. Check the stability of electrical connections and fixed components. If there is a malfunction or abnormality, refer to the product manual for troubleshooting or contact technical support.
Related Q&A FAQs:
1. How can the equipment withstand strong acidic and alkaline environments?
The ATPP-100/ZB/22 deviation switch adopts special materials and coatings that are resistant to strong acid and alkali corrosion. These materials can effectively resist the corrosion of acidic and alkaline chemicals, ensuring the long-term stable operation of the equipment in harsh environments.
2. How to choose the appropriate working voltage?
The device provides three voltage options: 24VDC, 110VAC, and 220VAC. The selection of appropriate operating voltage should be determined based on the configuration of your existing power system. 24VDC is suitable for low voltage systems, while 110VAC and 220VAC are suitable for standard power systems. Ensure voltage matching to prevent equipment damage.
3. What is the function of a dual level alarm system?
The dual level alarm system can monitor the deviation of the conveyor belt in stages. The first level alarm is used for early warning of slight deviation, timely reminding operators to make adjustments; The second level alarm is used for protection against severe deviation and can quickly take measures such as stopping the conveyor belt to prevent equipment damage or production accidents.
