Product Description of Deviation Switch BKPT1-15-30

Product Overview:

The deviation switch BKPT1-15-30 is an efficient conveyor belt safety protection device used for real-time monitoring of whether the conveyor belt deviates during operation. When the conveyor belt deviates, the switch can immediately issue an alarm signal and even automatically shut down to prevent equipment damage and material leakage. BKPT1-15-30 is widely used in industrial conveying systems, especially suitable for heavy equipment in harsh environments such as mines, metallurgy, ports, and cement plants.

Product features:

1. High sensitivity detectionBKPT1-15-30 can quickly and accurately detect small deviations of the conveyor belt, ensuring safety and timely warning.
2. durableThe shell is made of high-strength anti-corrosion materials, with waterproof and dustproof properties, suitable for harsh industrial environments.
3. Multi level alarm functionProvide multi-level alarm mode, issue warning signals in the early stage of deviation, and automatically trigger shutdown function in severe deviation to ensure the safe operation of the conveying system.
4. Wide applicabilityCan be applied to various conveyor belt systems and supports multi-point monitoring of long-distance conveyor belts.
5. Simple installation and maintenanceCompact structure, easy installation, low daily maintenance workload, ensuring long-term stable operation of the system.

Technical parameters:

• Model: BKPT1-15-30
• Supply voltage: AC 220V/110V or DC 24V
• Output signal: switch output, normally open or normally closed
• Detection angle: 0 ° to 30 °
• Protection level: IP65
• Working temperature: -20 ℃ to+80 ℃
• Shell material: anti-corrosion aluminum alloy or stainless steel
• Alarm method: sound and light alarm or controller linkage
• Contact capacity: 10A/250VAC

working principle:

The deviation switch BKPT1-15-30 monitors the lateral deviation of the belt body through rollers installed on both sides of the conveyor belt. When the conveyor belt is running, the rollers maintain slight contact with the surface of the belt body. When the conveyor belt deviates and reaches the set angle range, the roller rotates under force and triggers the internal micro switch, activating the alarm signal or stopping function. This device provides warning and protection by detecting different offset angles through grading.

Application scenarios:

1. Mining industryUsed for conveying bulk materials such as ore and coal to prevent equipment damage and safety hazards caused by deviation.
2. Metallurgical industryEnsure the safe operation of conveyor belts under high temperature and heavy load conditions, and prevent unexpected shutdowns of the production line.
3. Port terminalEnsure the smooth operation of the material transportation system and prevent material loss and equipment wear caused by conveyor belt deviation.
4. Cement plants and chemical industryMonitor the transportation of large raw materials in the production line to ensure the safe and stable operation of equipment.

Installation and maintenance:

• Installation locationThe deviation switch should be installed according to the length of the conveyor belt and key positions (such as bends and near the drive drum), and it is usually recommended to install one every 50-100 meters.
• Installation methodFix the deviation switch on the conveyor belt frame through a bracket, keeping the roller in contact with the surface of the conveyor belt. After installation, it should be debugged to the appropriate detection angle.
• Maintenance measuresRegularly check the flexibility of the rollers and the integrity of the switch contacts. Clean up accumulated dust and debris to ensure smooth operation of the equipment. Pay attention to the inspection of waterproof and dustproof measures, especially when used in harsh environments.

matters needing attention:

1. Before installation and use, ensure that the rollers of the equipment are parallel to the surface of the conveyor belt to avoid detection errors.
2. When the equipment is used in humid or high-temperature environments, the casing and protective layer of the equipment should be regularly inspected to ensure its safety and reliability.
3. It is recommended to conduct a comprehensive inspection and calibration once a year to ensure the accuracy and reliability of the deviation switch.

Product advantages:

• quick responseBKPT1-15-30 has high sensitivity and can respond immediately when the conveyor belt deviates slightly, ensuring the safety and stability of the system.
• Strong protective capabilityThe protection level reaches IP65, which can effectively resist the influence of harsh environments such as dust and moisture, and extend the service life.
• Efficient early warningThe multi-level alarm function ensures timely detection of problems in the early stage of deviation, avoiding production stagnation or equipment damage caused by severe deviation.

Conclusion:

The deviation switch BKPT1-15-30 is an efficient safety device designed specifically for industrial conveyor belt systems. Its excellent detection sensitivity, durability, and multi-level alarm function make it an indispensable safety equipment for industries such as mining, metallurgy, ports, and chemical engineering. Through simple installation and maintenance, BKPT1-15-30 can effectively reduce the risk of equipment failure and ensure the safe and stable operation of the conveying system.

Related Q&A FAQs:

1. In which environments is the deviation switch BKPT1-15-30 suitable for use?

The deviation switch BKPT1-15-30 is suitable for conveying systems in harsh environments such as mining, metallurgy, ports, cement plants, and chemical industries. Its high-strength anti-corrosion shell and IP65 protection level ensure that the equipment can still operate stably under conditions such as dust, humidity, and high temperature.

2. How to install the deviation switch BKPT1-15-30?

The deviation switch should be installed on both sides of the conveyor belt, usually every 50-100 meters, especially near corners or critical transmission points. By fixing the equipment with a bracket, keep the roller in slight contact with the surface of the conveyor belt, and adjust the angle of the equipment to operate normally.

3. How to perform daily maintenance on BKPT1-15-30?

Regularly check the flexibility of the rollers, remove dust and debris, and ensure equipment sensitivity. Regularly check the contact status to ensure that the alarm function is functioning properly. When used in harsh environments, special attention should be paid to the protection of the casing to avoid damage or water ingress.