Deviation Switch EXKPT1-P-20-35 Product Description

Product Overview

The EXKPT1-P-20-35 deviation switch is a safety protection device suitable for industrial conveyor belt systems, specifically designed to detect and prevent conveyor belt deviation. This device adopts high-precision sensing technology, which can quickly issue an alarm signal when the conveyor belt deviates, and promptly notify the control system to take corresponding protective measures. It has explosion-proof function and is suitable for conveyor belt systems in hazardous environments, such as mines, chemical plants, and other scenarios with high safety requirements.

Product Features

1. Explosion proof designEXKPT1-P-20-35 is designed for work environments with explosive hazards, meeting explosion-proof standards to ensure safe operation of equipment under harsh conditions.
2. high sensitivityThe equipment has high sensitivity offset detection capability, which can quickly respond when the conveyor belt deviates from the set value, preventing equipment damage and production accidents.
3. durableThe shell is made of high-strength alloy material, which has good impact resistance and corrosion resistance, and is suitable for various harsh environments.
4. Adjustable detection angleThe detection angle of the deviation switch can be adjusted according to the operation of the conveyor belt, ranging from 10 ° to 35 °, to meet the needs of different systems.
5. Long lifespanThe internal components have been strengthened and designed to have a longer service life, reducing maintenance frequency.

technical parameter

• model: EXKPT1-P-20-35
• Action angle: 10 ° to 35 ° (adjustable)
• contact rating: AC 380V 5A
• Protection level: IP66
• Explosion proof gradeEx d IIB T6
• working temperature-40 ℃ to+80 ℃
• Shell materialCast aluminum or stainless steel
• weight: 5kg

working principle

When the conveyor belt deviates from the normal track and exceeds the set offset angle, the swing arm of the EXKPT1-P-20-35 deviation switch will be squeezed by the conveyor belt, triggering the internal micro switch and sending out a signal. The signal is transmitted to the control system, which can choose to stop the operation of the conveyor belt or issue an alarm signal to remind the operator to check and handle it. Explosion proof design ensures safe operation of equipment in flammable and explosive environments.

application area

• Mining industryUsed for mining conveyor systems with explosion risks such as coal mines and metal mines.
• Chemical industrySuitable for material transportation in hazardous areas such as chemical plants and petrochemicals.
• Power industryPlays an important role in the coal and fuel transportation systems of power plants.
• Metallurgical industryMonitor the safe operation of conveyor belt systems in the metallurgical industry to prevent deviation accidents.

Installation and Debugging

1. Installation locationIt should be installed at key positions of the conveyor belt, such as turning, leading, trailing, and other areas where deviation is prone to occur, to ensure effective monitoring.
2. wiring methodAccording to the electrical wiring diagram of the equipment, ensure the correct connection of each terminal to avoid short circuits or signal failures.
3. Adjust the angle of the actionAccording to the operating characteristics of the conveyor belt, adjust the detection angle through the adjustment device to match its sensitivity with the normal offset range of the conveyor belt.
4. functional testingAfter installation, perform a functional test to ensure that the equipment can send a signal in a timely manner when the conveyor belt deviates.

Maintenance and upkeep

1. Regular inspectionConduct equipment inspection once a quarter to check if the swing arm is flexible and if the internal electrical components are working properly.
2. Cleaning and maintenanceThe surface of the equipment should be kept clean, and accumulated dust, oil stains, etc. should be regularly cleaned to avoid affecting the detection accuracy.
3. Lubrication maintenanceLubricate the rotating shaft of the swing arm to ensure flexible operation and avoid jamming after long-term use.

matters needing attention

• Stable installationEnsure that the equipment is securely installed to avoid displacement or malfunction caused by conveyor belt vibration.
• Avoid misoperationWhen adjusting the detection angle, ensure that the sensitivity of the equipment matches the on-site requirements and avoid over sensitivity or insensitivity.
• Regular calibrationAfter long-term use, the detection angle of the equipment may change, and regular calibration is required to ensure accuracy.

epilogue

The EXKPT1-P-20-35 deviation switch plays a crucial role in industrial conveyor belt systems due to its explosion-proof, safe, and reliable design. It ensures the normal operation of the conveying equipment and reduces equipment damage and shutdown accidents caused by deviation through precise deviation detection and timely signal transmission. It is an indispensable safety equipment in high-risk industries such as mining, chemical, and power.

Related Q&A FAQs:

1. Can the EXKPT1-P-20-35 deviation switch be used in explosion-proof places?

Yes, the EXKPT1-P-20-35 deviation switch has an Ex d IIB T6 explosion-proof rating, designed specifically for flammable and explosive environments, and is suitable for hazardous areas such as mines and chemicals.

2. Can the angle of the deviation switch be adjusted?

Sure, the detection angle range of EXKPT1-P-20-35 is 10 ° to 35 °, which can be adjusted according to the operation of the conveyor belt to ensure adaptability to different system requirements.

3. What are the requirements for equipment maintenance and upkeep?

This mainly includes regularly checking the flexibility of the swing arm, cleaning the surface dirt of the equipment, and lubricating and maintaining the rotating parts to ensure long-term stable operation of the equipment.