Product Description of Deviation Switch TQK-15-40

Product Overview

The deviation switch TQK-15-40 is a safety device used to monitor the deviation of conveyor belts, mainly used in belt conveyor systems. It can detect the deviation of the conveyor belt in a timely manner and issue alarm signals or trigger shutdown to prevent equipment failures and production accidents caused by deviation. The TQK-15-40 is well-designed, with high sensitivity and durability, suitable for various industrial environments.

Product Features

1. High sensitivity detectionTQK-15-40 adopts advanced sensing technology, which can accurately detect the offset of the conveyor belt and ensure timely response.
2. durableThe equipment casing is made of corrosion-resistant materials, suitable for use in harsh environments such as high humidity and dusty industrial sites.
3. Adjust the angleThe device is equipped with a default detection angle of 15 °, which can be adjusted according to actual needs to adapt to different working conditions.
4. High protection levelEquipped with IP65 protection level, it can work stably in various environmental conditions and has good dustproof and waterproof performance.
5. Automatic reset functionWhen the conveyor belt returns to its normal position, the switch will automatically reset to ensure the continuous and stable operation of the equipment.

technical parameter

• model›TQK-15-40
• Action angle：15°
• Reset angle: 40 ° (adjustable)
• contact rating：AC 220V 5A
• Protection level：IP65
• texture of materialCast aluminum or stainless steel casing
• Supply voltage：AC/DC 24V、110V、220V（可选）
• working temperature-25 ℃ to+75 ℃
• Installation methodBolt fixed on both sides of the conveyor
• weightApproximately 3.2kg

working principle

The deviation switch TQK-15-40 monitors the deviation status of the conveyor belt through the rollers in contact with it. When the deviation of the conveyor belt reaches 15 °, the roller triggers the internal micro switch and sends out a stop or alarm signal. The equipment will automatically reset when the offset angle is less than 40 ° after the conveyor belt returns to its normal position.

Application scenarios

TQK-15-40 is widely used in industrial sites such as coal mines, metallurgy, chemical engineering, and power plants, especially in environments where belt conveyors are prone to deviation. It can effectively prevent equipment failures and production interruptions caused by conveyor belt deviation, and improve the safety and stability of the production line.

Installation and Debugging

1. Installation locationFix TQK-15-40 on both sides of the conveyor belt, near the edge of the conveyor belt, to ensure good contact between the rollers and the conveyor belt.
2. Electrical connectionConnect the wires according to the voltage requirements of the equipment, ensure stable electrical connections, and set alarm or shutdown functions as needed.
3. Angle adjustmentAdjust the detection angle according to actual needs to ensure that the switch can respond correctly when the conveyor belt deviates to the set angle.
4. Debugging and inspectionAfter installation, perform system debugging to test the response sensitivity of the switch, ensuring that the equipment can promptly alarm or stop when the conveyor belt deviates.

Maintenance and upkeep

1. Regular cleaningRegularly check and clean the dust and debris on the rollers and switches to ensure the sensitivity of the equipment.
2. Electrical inspectionCheck the firmness of electrical connections to prevent equipment failure caused by poor contact.
3. Mechanical component inspectionCheck the wear of rollers and other mechanical components, replace them if necessary, and ensure the normal operation of the equipment.

epilogue

The deviation switch TQK-15-40 provides reliable safety assurance for belt conveyor systems due to its high sensitivity and durability. It can effectively monitor the deviation of the conveyor belt, prevent equipment failures and production interruptions caused by deviation, and is an important equipment to ensure the safe operation of the production line.

Related Q&A FAQs:

1. What is the working principle of the deviation switch TQK-15-40?

TQK-15-40 detects the offset of the conveyor belt by installing rollers on both sides of the conveyor belt. When the offset angle of the conveyor belt reaches 15 °, the roller will trigger the internal micro switch and issue a stop or alarm signal. If the conveyor belt returns to its normal position, the switch will automatically reset when the offset angle is less than 40 °, ensuring the normal operation of the equipment.

2. What industrial environments is TQK-15-40 suitable for?

The TQK-15-40 is designed to be sturdy and suitable for use in various industrial environments, including coal mines, metallurgy, chemicals, power plants, and more. Its IP65 protection rating enables it to operate stably in high humidity, dusty or harsh weather conditions.

3. How to install and maintain TQK-15-40?

During installation, fix TQK-15-40 on both sides of the conveyor belt to ensure good contact between the rollers and the conveyor belt. Adjust the detection angle as needed to ensure accurate response. In terms of maintenance, regularly clean the rollers and check the electrical connections to ensure the sensitivity and stability of the equipment, and replace mechanical components in a timely manner when they wear out.