Product Description of Deviation Switch SAT8-1BXPP-3960

Product Overview

SAT8-1BXPP-3960 deviation switch is an important safety protection device in industrial conveyor systems, designed specifically for monitoring the deviation of conveyor belts. By timely detecting the deviation of the conveyor belt, it prevents damage or equipment shutdown accidents caused by deviation from the track, ensuring the continuity and safety of production. It is suitable for heavy-duty transportation equipment in industries such as coal mining, steel, electricity, ports, and chemical engineering.

Product Features

1. High precision monitoringCan monitor the deviation of the conveyor belt in real-time and accurately, reducing the occurrence of false alarms.
2. durableMade of high-quality materials, resistant to high temperatures, dustproof and waterproof, suitable for harsh working environments, with a long service life.
3. Simple installationThe structural design is simple, easy to install and maintain, and can be quickly adjusted to the optimal working state.
4. High protection levelEquipped with IP66 protection level, ensuring the normal operation of the equipment in damp and dusty environments.
5. Adjustable detection angleUsers can adjust the detection angle according to the actual situation of the conveyor belt to ensure adaptability to various different scenarios.

technical parameter

• model: SAT8-1BXPP-3960
• working voltage: AC 220V / DC 24V
• Detection angle: 0 ° -30 ° (adjustable)
• contact rating: 5A/250V AC
• Protection level: IP66
• working temperature-20 ℃ to+80 ℃
• Shell material: Cast aluminum
• weight: 4.0kg

working principle

The SAT8-1BXPP-3960 deviation switch is installed on both sides of the conveyor belt. When the conveyor belt deviates from the normal running track for some reason, the rollers on the switch will rotate with the deviation of the conveyor belt. When the deviation angle exceeds the set value, the switch will send a signal to trigger the control system alarm or stop the machine, avoiding damage to the conveyor belt or production accidents.

application area

• Coal mining industryUsed to monitor the deviation of ore or coal conveyor belts and ensure the stable operation of the conveying system.
• Power industryIn the power plant transmission system, ensure the continuity of fuel delivery and avoid downtime losses.
• Steel industryMonitor the belt conveyor that transports steel or other raw materials to avoid production interruption caused by deviation.
• Chemical industryUsed for monitoring chemical raw material conveyor belts to ensure the safety and stability of the production process.
• Ports and docksEnsure the safe operation of the bulk cargo conveyor system to prevent material loss or damage to the conveyor belt.

Installation and Debugging

1. Installation locationThe deviation switch should be installed at key nodes or places where deviation is prone to occur on the conveyor belt, usually in the middle or at the end of the conveyor belt.
2. Angle adjustmentAdjust the detection angle range according to the actual operating condition of the conveyor belt to ensure that the equipment can respond in a timely manner.
3. Wiring methodStrictly follow the wiring diagram for electrical connections to ensure the correct connection between the equipment and the control system.
4. functional testingAfter debugging, manually simulate the deviation of the conveyor belt and check whether the alarm or shutdown function of the switch is working properly.

Maintenance and upkeep

• Regular inspectionRegularly inspect the casing and internal components of the equipment to ensure that there are no loose or damaged parts.
• Cleaning and maintenanceKeep the surface of the equipment clean to avoid dust or material adhesion affecting sensitivity.
• Lubrication and maintenanceTimely lubricate the rollers and moving parts of the equipment to ensure their flexible operation and prevent jamming.

matters needing attention

1. Correct installationEnsure that the equipment is installed in the appropriate position to avoid misoperation or undetected deviation.
2. Detection angle settingDuring the debugging process, set a reasonable detection angle based on the operating characteristics of the conveyor belt to avoid frequent false alarms.
3. Protective measuresIn humid or dusty environments, protective measures should be strengthened to ensure the normal operation of equipment.

conclusion

SAT8-1BXPP-3960 deviation switch is a reliable and sturdy conveyor belt safety protection device that can effectively monitor the deviation of the conveyor belt, reduce downtime losses and accident risks. Its wide range of applications and excellent environmental adaptability make it an indispensable and important component in industrial conveying systems.

Related Q&A FAQs:

1. What is the main function of SAT8-1BXPP-3960 deviation switch?

The main function of this deviation switch is to monitor the deviation status of the conveyor belt. When the conveyor belt deviates from the normal track, a signal is sent to trigger an alarm or stop the machine, preventing equipment damage and production accidents.

2. Where is the deviation switch suitable for installation?

Usually, the deviation switch should be installed at key nodes where the conveyor belt is prone to deviation, especially at the middle and tail positions of the conveyor belt, in order to monitor and respond in a timely manner.

3. How to maintain the SAT8-1BXPP-3960 deviation switch to ensure its long-term stable operation?

Regularly inspect the mechanical components of the equipment for looseness or wear, keep the equipment surface clean, lubricate moving parts regularly, and strengthen protective measures in harsh environments to ensure long-term stable operation.