Deviation switch EXRP1 product description

Product Overview

EXRP1 deviation switch is a safety protection device specifically designed to monitor the deviation status of conveyor belts. It can quickly issue an alarm or stop signal when the conveyor belt deviates, avoiding equipment damage, material loss, or production interruption caused by deviation. This equipment is widely used in industries such as coal mining, metallurgy, chemical engineering, and power, and is particularly suitable for conveyor belt systems in complex environments with dust, moisture, and other factors.

Product Features

1. High sensitivity monitoringThe EXRP1 deviation switch has high-precision deviation detection capability, which can timely sense small deviations of the conveyor belt and respond quickly.
2. Robust structural designThe equipment casing is made of high-strength materials that are impact resistant and corrosion-resistant, making it suitable for long-term use in harsh industrial environments.
3. Automatic reset functionEquipped with an automatic reset function, the switch automatically resets when the conveyor belt returns to its normal position, reducing manual intervention.
4. Easy to install and maintainThe simple installation method and user-friendly design reduce the time and cost of installation and maintenance.
5. Wide applicabilitySuitable for different types of conveyor belt systems, both horizontal and inclined conveyors can be used normally.

technical parameter

• model: EXRP1
• working voltage: AC 220V / DC 24V
• Detection angle0-10 ° (adjustable)
• contact rating: AC 10A / DC 5A
• Protection level: IP66
• working temperature-25 ℃ to+60 ℃
• Shell materialCast aluminum or stainless steel
• weight: 3.5kg

working principle

The EXRP1 deviation switch monitors the deviation of the conveyor belt through induction arms installed on both sides of the conveyor belt. When the conveyor belt deviates due to unbalanced load, insufficient tension, or other reasons, the sensing arm tilts with the displacement of the conveyor belt. When the deviation angle exceeds the set value, the switch triggers an alarm signal or the control system stops the operation of the conveyor belt to avoid accidents.

application area

• Coal mining industryMonitor the operation status of coal mine conveyor belts to prevent accidents caused by belt deviation.
• Metallurgical industryUsed for deviation detection of various material conveying systems in the metallurgical industry to ensure safe operation of equipment.
• Chemical industryReal time monitoring of conveyor belts in complex environments of chemical plants to ensure safe material transportation.
• Power industrySuitable for coal transportation systems in power plants, ensuring smooth operation of conveyor belts and avoiding equipment damage.

Installation and Debugging

1. Installation locationInstalled at key locations on both sides of the conveyor belt to ensure accurate monitoring of belt deviation.
2. Adjustment of detection angleSet the appropriate detection angle by adjusting the angle adjustment device on the switch.
3. Electrical connectionConnect the power supply and control circuit according to electrical specifications to ensure that the equipment can work properly.
4. functional testingAfter installation, debug and test the alarm function and automatic reset function of the deviation switch.

Maintenance and upkeep

1. Regular inspectionRegularly check the operation status of the switch to ensure that the sensing arm is sensitive and the contacts are working properly.
2. Cleaning equipmentKeep the equipment clean to prevent dust or foreign objects from affecting the sensitivity of the sensing arm.
3. Lubrication and maintenanceAdd lubricating oil to the moving parts of the equipment in a timely manner to reduce wear and extend the service life of the equipment.

matters needing attention

• Correctly set the detection angleAccording to the actual situation of the conveyor belt, set the detection angle of the switch reasonably to ensure timely triggering.
• Regular maintenanceRegularly maintain and clean the equipment in dusty and humid environments to ensure long-term stable operation.
• Pay attention to electrical safetyWhen installing and maintaining equipment, it is necessary to ensure correct and safe electrical connections to prevent short circuits or electric shock accidents.

epilogue

The EXRP1 deviation switch is an indispensable safety monitoring device for conveyor belt systems. Through precise deviation detection and timely alarm, it effectively prevents production accidents caused by conveyor belt deviation and provides safety production guarantees for enterprises. The equipment is widely used in various industrial occasions and has become an important safety protection device in conveyor belt systems due to its high reliability and stability.

Related Q&A FAQs:

1. What environments is the EXRP1 deviation switch suitable for?

EXRP1 is suitable for various harsh environments, such as high temperature, high humidity, dust, etc. Its high protection level of IP66 enables it to operate stably in these environments for a long time, commonly found in industries such as coal mining, metallurgy, chemical engineering, and power.

2. How to adjust the detection angle of EXRP1?

The detection angle of EXRP1 deviation switch is adjustable, and can be set according to the width and inclination of the conveyor belt through the angle adjuster on the equipment to ensure the best monitoring effect.

3. What maintenance requirements does XRP1 have?

The maintenance of EXRP1 includes regular checks on the working status of the equipment, cleaning of the sensing arm and other components, ensuring good lubrication, and ensuring the safety of electrical connections.