Deviation Switch EXKPT1-10-45 Product Description

Product Overview:
EXKPT1-10-45 deviation switch is an efficient safety protection device designed for belt conveyor systems. It can monitor the running status of the conveyor belt in real time, detect whether the belt has deviated, and promptly issue an alarm or trigger a shutdown signal. This switch is particularly suitable for industrial environments such as coal mining, metallurgy, power, and chemical engineering, with excellent durability and reliability, which can effectively prevent equipment damage and production interruption caused by belt deviation.

working principle:
The EXKPT1-10-45 deviation switch senses the deviation of the belt through the swing arm. When the belt deviates, the swing arm is pushed, triggering the internal micro switch. The switch outputs an alarm signal or a shutdown signal according to the set angle. This device provides a dual level protection function to ensure that an alarm is triggered in case of slight deviation and automatically shuts down in case of severe deviation, thereby preventing further damage to the device.

Product features:

1. Dual level protection mechanism:Provide two-level protection of alarm and shutdown to ensure the safe operation of equipment.
2. Durable structure:The shell is made of high-strength aluminum alloy or stainless steel material, which has excellent corrosion resistance and impact resistance.
3. High protection level:IP65 protection level, can effectively prevent the intrusion of dust and moisture, and adapt to various industrial environments.
4. Sensitive detection:The swing arm design is precise and can quickly respond to belt offset, providing timely protection.
5. Easy installation:The structural design is simple, easy to install and debug, and suitable for various conveyor belt systems.

Technical parameters:

• Supply voltage:AC 220V/380V (customizable according to requirements)
• Action angle:10 ° (alarm angle), 45 ° (shutdown angle)
• Contact capacity:AC 380V / 5A
• Protection level:IP65
• Working temperature: -25℃ ~ +75℃
• Shell material:Aluminum alloy or stainless steel
• Output format:Normally open or normally closed contact output

Application scenarios:

• Coal mining industry:Real time monitoring of conveyor belt status to prevent equipment damage or material scattering caused by deviation.
• Metallurgical industry:Protect the metal ore conveying system to ensure stable operation of the equipment.
• Power industry:Monitor the fuel conveyor belt of the power plant to avoid production interruptions caused by belt deviation.
• Chemical industry:Ensure the safety of material conveyor belt in chemical plants, prevent material leakage and equipment damage.

Installation and maintenance:

1. Installation steps:Fix the deviation switch on both sides of the conveyor belt, and maintain a distance of 10-50mm between the swing arm and the edge of the belt to ensure normal detection.
2. Regular inspection:Regularly check the flexibility of the swing arm and the triggering status of the switch to ensure that the equipment is working properly.
3. Cleaning and maintenance:Regularly clean the dust and debris around the switch, check the firmness of the wire joints, and avoid affecting the equipment function due to dust accumulation or looseness.

matters needing attention:

• Ensure that the power supply voltage meets the equipment requirements and avoid equipment failures caused by unstable voltage.
• When used in harsh environments, daily inspection and maintenance of the equipment should be strengthened to ensure its long-term stable operation.
• When encountering equipment malfunctions or abnormalities, timely inspection and maintenance should be carried out to avoid larger problems caused by switch failures.

Summary:
The EXKPT1-10-45 deviation switch is a reliable belt conveyor protection device that can accurately detect belt deviation and promptly issue alarm or shutdown signals to ensure the safe operation of the conveyor system. Its dual level protection function and sturdy and durable design make it excellent in various industrial environments, making it an ideal choice for protecting conveying equipment.

Related Q&A FAQs:

1. What is the alarm and shutdown angle of EXKPT1-10-45 deviation switch?

The alarm angle of EXKPT1-10-45 deviation switch is 10 °, and the alarm signal will be triggered when the belt deviates slightly. The shutdown angle is 45 °. When the belt deviates significantly, a shutdown signal will be automatically triggered to prevent further equipment damage.

2. What environments is the EXKPT1-10-45 deviation switch suitable for?

The EXKPT1-10-45 deviation switch has an IP65 protection level, which can effectively prevent the intrusion of dust and moisture. Therefore, it is suitable for various industrial environments such as coal mines, metallurgy, power and chemical industries, especially those with harsh working conditions.

3. How to install and maintain EXKPT1-10-45 deviation switch?

During installation, fix the deviation switch on both sides of the conveyor belt, ensuring that the swing arm maintains a distance of 10-50mm from the edge of the belt to ensure normal detection. Regularly check the flexibility of the swing arm and the triggering of the switch to ensure that the equipment is working properly. It is also necessary to regularly clean the dust and debris around the switch, and check whether the wire joints are secure to avoid affecting the equipment function due to dust accumulation or looseness.